Grants - AWARD SUMMARY


MEMBRANE TECHNOLOGY AND RESEARCH, INC.


Integrated gasification combined cycle (IGCC) power plants with carbon capture and sequestration are an environmentally friendly approach to electricity generation. A key to successful development of this interesting new approach to power generation is technology that can separate CO2 from IGCC syngas process gases cost effectively. The goal of this project is to develop a low-cost and energy-efficient membrane process for CO2 capture. The proposed process captures 97% CO2 in syngas-based power plants with energy consumption of less than 10% of the electricity produced. This project will develop a 500 lb/hr demonstration unit for a low-cost and energy-efficient membrane process to capture CO2 for sequestration, allowing it to be sequestered without radically increasing energy costs. However, because IGCC technology is still relatively new and each plant is so large, a dependable market for CO2/H2 separation in this market alone is several years in the future. Syngas operations require separation of CO2 from hydrogen for various reasons, not only for CO2 capture from IGCC operations, but for the production of pure hydrogen for a number of existing refinery and petrochemical applications. Targeting some of the existing applications for early market development gives the technology a chance to be tested and accepted for CO2/H2 separations at lower cost and risk than targeting IGCC applications alone. Our approach will be to gain experience by developing refinery applications of increasing size, so that membrane technology has become a credible competitor with competing absorption/adsorption processes when IGCC plants with CO2 sequestration become commercial.

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AWARD OVERVIEW

AWARD OVERVIEW
Award Number DE-FE0006138 Funding Agency Department of Energy
Total Award Amount $1,499,129 Project Location - City Newark
Award Date 09/27/2010 Project Location - State CA
Project Status More than 50% Completed Project Location - Zip 94560-4805
Jobs Reported 0.00 Congressional District 17
Project Location - Country US

Recipient Information (Grants)

Recipient Information (Grants)
Recipient Name MEMBRANE TECHNOLOGY AND RESEARCH, INC.
Recipient DUNS Number 112716311
Recipient Address 39630 EUREKA DRIVE
Recipient City NEWARK
Recipient State California
Recipient Zip 94560-4805
Recipient Congressional District 17
Recipient Country USA
Required to Report Top 5
Highly Compensated Officials
No

Projects and Jobs Information

Projects and Jobs Information
Project Title Field Demonstration of CO2 Capture from Coal-Derived Syngas
Project Status More than 50% Completed
Final Project Report Submitted No
Project Activities Description Science & Technology, General/Other
Quarterly Activities/Project Description During this reporting period (January 1, 2013 through March 31, 2013): We have successfully demonstrated the membrane system for hydrogen purification and CO2 liquefaction using coal‑derived syngas at NCCC. MTR delivered the membrane system to the NCCC site in October, which includes one membrane skid (containing two membrane stages, a sulfur removal unit and a dryer), one heater skid, one compressor skid, and one refrigeration skid with a condenser to recover liquid CO2. MTR and NCCC worked together to install the membrane system on site, performed the leaktest and precommissioning. NCCC completed the construction and precommissioning of the pretreatment system to deliver the syngas required for the membrane system. The pretreatment system can remove hydrogen sulfide using two ZnO absorbent beds, cool syngas to 60°F using a chiller water tank, and remove the aromatic hydrocarbons. NCCC started up the gasifier run (R09) on November 20. The pretreatment system and MTR?s membrane system received the syngas in early December. The two‑stage membrane skid enriched CO2 content from ~9% in the raw syngas to 90%+ in the liquid CO2 stream in the condenser of the chiller skid, successfully demonstrating the production of liquid CO2.
Jobs Created 0.00
Description of Jobs Created Engineer


Purchaser Information (Grants)

Purchaser Information
Contracting Office ID Not Reported
Contracting Office Name Not Available
Contracting Office Region Not Available
TAS Major Program 89-0211

Award Information

Award Information
Award Date 09/27/2010
Award Number DE-FE0006138
Order Number
Award Type Grants
Funding Agency ID 89
Funding Agency Name Department of Energy
Funding Office Name Not Available
Awarding Agency ID 89
Awarding Agency Name Department of Energy
Amount of Award $1,499,129
Funds Invoiced/Received $1,499,129
Expenditure Amount $1,499,129
Infrastructure Expenditure Amount $0
Infrastructure Purpose and Rationale Not Reported
Infrastructure Point of Contact Name Not Reported
Infrastructure Point of Contact Email Not Reported
Infrastructure Point of Contact Phone Not Reported
Infrastructure Point of Contact Address Not Reported
Infrastructure Point of Contact City Not Reported
Infrastructure Point of Contact State Not Reported
Infrastructure Point of Contact Zip Not Reported

Product or Service Information (Grants)

Product or Service Information
Primary Activity Code U01
Activity Description Science & Technology, General/Other

Sub-Awards Information

Sub-Awards Information
Sub-awards to Organizations 0
Sub-award Amounts to Organizations $0
Sub-Awards to Individuals 0
Sub-Award Amounts to Individuals $0
Number of Sub-awards less than $25,000/award 0
Amount of Sub-awards less than $25,000/award $0
Number of payments to vendors greater than $25,000 2
Total Amount of payments to vendors greater than $25,000/award $83,764
Number of payments to vendors less than $25,000/award 119
Total Amount of payments to vendors less than $25,000/award $156,712




Vendor Transactions

Berg Chilling Systems, Inc. - Award Number DE-FE0006138 - Berg Chilling Systems, Inc.

Award Number DE-FE0006138
Sub-Award Number N/A
Vendor DUNS Number 208159392
Vendor HQ Zip Code + 4
Vendor Name Berg Chilling Systems, Inc.
Product and Service Description Chiller water tank for use in the 500 lb/hr syngas demonstration system
Payment Amount $30,449

Berg Chilling Systems, Inc. - Award Number DE-FE0006138 - Berg Chilling Systems, Inc.

Award Number DE-FE0006138
Sub-Award Number N/A
Vendor DUNS Number 208159392
Vendor HQ Zip Code + 4
Vendor Name Berg Chilling Systems, Inc.
Product and Service Description Outdoor air-cooled Chiller package
Payment Amount $53,314



Project Location Detail

Location Information
Latitude, Longitude 37º 30' 36", -121º 59' 50"
Congressional District 17
Address 1
Address 2
City Newark
County Alameda
State CA
Zip 94560-4805
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